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Pipe Plug, Mech High Pressure Test 145-9 Series

Available with solid rubber seals or inflatable seals. Standard seal pipe plug is Aluminum body with steel hardware and solid nitrile seal. We can make with EPDM and Viton seals as well as Steel or Stainless Steel body and hardware. Easy installation, replaceable seals, positive seal and engineered to restrain rated pipeline pressure

Typical Applications: Force and water main, lift stations, nuclear cooling lines, fire protection lines, special plant situations, irrigation supply lines, and many other projects where isolation is required for testing and construction.

These Seal Pipe Plugs may be manufactured for almost any pressure and for rectangular or other shaped opening.

Note: Rated pressures listed are for steel pipe only. Other pipe materials would have a lower pressure rating or require additional restraints.

145-9 Series Mechanical Plug Instruction Manual

Standard and Custom Plug ExamplesMechanical High Pressure Test Plugs Sizes: 2.469" to 144", 145-9 Series
Other Sizes and Pressures Available

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Pipe Plug, Mech High Pressure Test 145-9 Series

Click an Item Number for More Information and to Order

    Image Pipe Size, Nominal Dia. Max Dia. Min By-Pass Pipeline Max PSI Pipeline Pressure Max Head Style Shipping Wt. Item Number Price Qty Action
    36" Std 35.875" (911mm) 34.875" (886mm) 2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 176 Lb (79.83 Kg) 145-9348-
    $8,196.88
    34.875" (886mm) 33.875" (860mm) 2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 170 Lb (77.11 Kg) 145-9338-
    $7,968.98
    33.875" (860mm) 32.875" (835mm) 2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 165 Lb (74.84 Kg) 145-9328-
    $6,966.00
    32.875" (835mm) 31.875" (810mm) 2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 158 Lb (71.67 Kg) 145-9318-
    $6,760.68
    32" Std 31.875" (810mm) 30.875" (784mm) 2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 152 Lb (68.95 Kg) 145-9308-
    $6,555.35
    30.875" (784mm) 29.875" (759mm) 2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 146 Lb (66.23 Kg) 145-9298-
    $6,350.03
    30" Std 29.875" (759mm) 28.875" (733mm) 2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 140 Lb (63.5 Kg) 145-9288-
    $6,143.63
    28.875" (733mm) 27.875" (708mm) 2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 130 Lb (58.97 Kg) 145-9278-
    $5,938.30
    28" Std 27.875" (708mm) 26.875" (683mm) 2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 120 Lb (54.43 Kg) 145-9268-
    $5,732.98
    26.875" (683mm) 25.875" (657mm) 2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 113 Lb (51.26 Kg) 145-9258-
    $5,527.65
    25.875" (657mm) 24.875" (632mm) 2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 130 Lb (59 Kg) 145-9248-
    $5,315.88
    24.875" (632mm) 23.875" (606mm) 2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 96 Lb (43.55 Kg) 145-9238-
    $5,115.93
    24" Std 23.875" (606mm) 22.875" (581mm) 1" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 85 Lb (38.56 Kg) 145-9228-
    $4,546.18
    22.875" (581mm) 21.875" (556mm) 1" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 78 Lb (35.38 Kg) 145-9218-
    $4,355.90
    22" Std 21.875" (556mm) 20.875" (530mm) 1" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 75 Lb (34.2 Kg) 145-9208-
    $4,165.63
    20.875" (530mm) 19.875" (505mm) 1" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 70 Lb (31.75 Kg) 145-9198-
    $3,975.35
    20" Std 19.875" (505mm) 18.875" (479mm) 1" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe Plug 65 Lb (29.48 Kg) 145-9188-
    $3,785.08
    18.875" (479mm) 17.875" (454mm) 1" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 65 Lb (29.48 Kg) 145-9178-
    $3,594.80
    18" Std 17.875" (454mm) 17.125" (435mm) 1" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 63 Lb (28.58 Kg) 145-9171-
    $3,404.53
    17.125" (435mm) 16.375" (416mm) 1" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 63 Lb (28.58 Kg) 145-9163-
    $3,261.55
    16.375" (416mm) 15.625" (397mm) 1" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 44 Lb (19.96 Kg) 145-9156-
    $3,117.50
    16" Std 15.625" (397mm) 14.875" (378mm) 1" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 44 Lb (19.96 Kg) 145-9148-
    $2,976.68
    14.125" (359mm) 13.375" (340mm) 1/2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 34 Lb (15.42 Kg) 145-9133-
    $2,689.65
    14" Std 13.375" (340mm) 12.625" (321mm) 1/2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 34 Lb (15.42 Kg) 145-9126-
    $2,545.60
    12.625" (321mm) 11.875" (302mm) 1/2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 31 Lb (14.06 Kg) 145-9118-
    $2,404.78
    12" SCH 80 11.875" (302mm) 11.125" (283mm) 1/2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 31 Lb (14.06 Kg) 145-9111-
    $2,261.80
    11.125" (283mm) 10.625" (270mm) 1/2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 31 Lb (14.06 Kg) 145-9106-
    $2,118.83
    10.625" (270mm) 10.125" (257mm) 1/2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 17 Lb (7.71 Kg) 145-9101-
    $2,023.15
    10" Sch 40 10.125" (257mm) 9.625" (244mm) 1/2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 17 Lb (7.71 kg) 145-9096-
    $1,927.48
    10" Sch 80 9.625" (244mm) 9.125" (232mm) 1/2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 14 Lb (6.35 Kg) 145-9091-
    $1,833.95
    9.125" (232mm) 8.625" (219mm) 1/2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 12 Lb (5.44 Kg) 145-9086-
    $1,738.28
    10" Sch 160 8.625" (219mm) 8.125" (206mm) 1/2" NPT 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 11 Lb (4.99 Kg) 145-9081-
    $1,643.68
    8" Sch 40 8.125" (206mm) 7.625" (194mm) 1/2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 10 Lb (4.54 Kg) 145-9076-
    $1,548.00
    8" Sch 80 7.625" (194mm) 7.125" (181mm) 1/2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 8 Lb (3.63 Kg) 145-9071-
    $1,453.40
    8" Sch 160 7.125" (181mm) 6.75" (171mm) 1/2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 7 Lb (3.18 Kg) 145-9067-
    $1,357.73
    6.75" (171mm) 6.375" (162mm) 1/2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 6 Lb (2.72 Kg) 145-9063-
    $1,285.70
    6" Sch 40 6.375" (162mm) 6" (152mm) 1/2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 6 Lb (2.72 Kg) 145-9060-
    $1,214.75
    6" Sch 80 6" (152mm) 5.625" (143mm) 1/2" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 5 Lb (2.27 Kg) 145-9056-
    $1,142.73
    5.625" (143mm) 5.25" (133mm) 1/4" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 5 Lb (2.27 Kg) 145-9052-
    $1,072.85
    5" Sch 40 or 6" Sch 160 5.25" (133mm) 4.875" (124mm) 1/4" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 4 Lb (1.81 Kg) 145-9048-
    $1,000.83
    5" Sch 80 4.875" (124mm) 4.5" (114mm) 1/4" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 4 Lb (1.81 Kg) 145-9045-
    $929.88
    5" Sch 160 4.5" (114mm) 4.125" (105mm) 1/4" F 100 psi (6.89 bar) 231 ft (70.41 m) Internal to Pipe 3 Lb (1.36 Kg) 145-9041-
    $857.85
    4" Sch 40, Sch 80 4.125" (105mm) 3.75" (95mm) 1/4" F 200 psi (13.79 bar) 462 ft (140.82 m) Internal to Pipe 3 Lb (1.36 Kg) 145-9037-
    $786.90
    3.75" (95mm) 3.562" (90mm) 3/8" M 200 psi (13.79 bar) 462 ft (140.82 m) End of Pipe 3 Lb (1.36 Kg) 145-9035-
    $714.88
    3-1/2" Sch 40 3.562" (90mm) 3.375" (86mm) 3/8" M 200 psi (13.79 bar) 462 ft (140.82 m) End of Pipe 3 Lb (1.36 Kg) 145-9033-
    $679.40
    3-1/2" Sch 80 3.375" (86mm) 3.188" (81mm) 3/8" M 200 psi (13.79 bar) 462 ft (140.82 m) End of Pipe 3 Lb (1.36 Kg) 145-9031-
    $642.85
    3" Sch 40 3.188" (81mm) 3" (76mm) 3/8" M 200 psi (13.79 bar) 462 ft (140.82 m) End of Pipe 3 Lb (1.36 Kg) 145-9030-
    $608.45
    3" Sch 80 3" (76mm) 2.812" (71mm) 3/8" M 200 psi (13.79 bar) 462 ft (140.82 m) End of Pipe 2 Lb (0.91 Kg) 145-9028-
    $571.90
    2.812" (71mm) 2.625" (67mm) 3/8" M 200 psi (13.79 bar) 462 ft (140.82 m) End of Pipe 2 Lb (0.91 Kg) 145-9026-
    $536.43
    2-1/2" Sch 40 2.625" (67mm) 2.469" (63mm) 3/8" M 200 psi (13.79) 462 ft (140.82 m) End of Pipe 2 Lb (0.91 Kg) 145-9024-
    $627.53
    2" Sch 40 & Sch 80 2.1" (53.34mm) 1.9" (48.26mm) 3/8" M 200 psi (13.79) 462 ft (140.82 m) End of Pipe 2 Lb (0.91 Kg) 145-9020-
    $627.53
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The 145-9 Series Mechanical High Pressure Test Pipe Plugs are designed to provide reliable pipeline isolation during testing and construction, ensuring both safety and efficiency. These plugs, which come with either solid rubber or inflatable seals, are designed to handle high-pressure applications in industries such as plumbing, construction, and oil and gas.

With configurable seal materials such as nitrile, EPDM, or Viton, and body constructions in aluminum, steel, or stainless steel, the 145-9 Series plugs provide the flexibility required to fulfill the exact requirements of every project. Whether you require strong, long-lasting performance or unique solutions for harsh situations, Petersen Products offers the quality and reliability you can trust.

Pipe Plug, Mech High Pressure Test 145-9 Series

Available with solid rubber seals or inflatable seals. Standard seal pipe plug is Aluminum body with steel hardware and solid nitrile seal. We can make with EPDM and Viton seals as well as Steel or Stainless-Steel body and hardware. Easy installation, replaceable seals, positive seal and engineered to restrain rated pipeline pressure
These Seal Pipe Plugs may be manufactured for almost any pressure and for rectangular or other shaped opening.
Note: Rated pressures listed are for steel pipe only. Other pipe materials would have a lower pressure rating or require additional restraints.

Typical Applications of High-Pressure Test Plugs

145-9 Series Mechanical High Pressure Test Pipe Plugs are suitable for a wide range of pipeline testing and isolation applications. Their strong construction offers secure isolation and reliable performance in harsh conditions. Typical applications include:

  • Force and water mains
  • Lift stations
  • Nuclear Cooling Lines
  • Fire Protection Lines
  • irrigation supply lines
  • Special plant conditions

Other construction projects require secure isolation during testing and maintenance.
These plugs are designed to deal with high pressures and are critical for maintaining safety and efficiency during pipeline testing and construction.

Installation and Maintenance

145-9 Series Mechanical High Pressure Test Pipe Plug is designed for simple installation and maintenance. Its user-friendly characteristics make it an effective solution for safe pipeline isolation, assuring smooth operation over its entire lifecycle. The following are the primary aspects of its installation and maintenance:

  • Simple Installation: The 145-9 Series Mechanical High Pressure Test Pipe Plug is designed for quick and easy installation. Clear, simple instructions assist establish a secure seal, making it suitable for both short- and long-term pipeline isolation.
  • Effortless Maintenance: The plug is simple to maintain, with straightforward seal inspections and replacements. Routine maintenance helps to retain its performance and provides reliable, long-term operation for your pipeline testing and isolation requirements.

Benefits of the 145-9 Series High Pressure Test Pipe Plug

The 145-9 Series High Pressure Test Pipe Plug provides many benefits, making it an excellent choice for demanding pipeline testing and isolation applications. It is designed to provide reliable performance, durability, and flexibility, making it suitable for a wide range of applications. Here are the main advantages:

  • Reliable Performance: Provides secure and reliable isolation, even under high-pressure testing situations.
  • Versatile and Customizable: Available in a variety of seal and body material options, allowing you to fit the specific needs of any project.
  • Durable Construction: Made of strong materials and built for long-term use in harsh conditions.
  • Cost-effective: With replacement seals and a sturdy design, this plug has a long product life, which helps to reduce overall maintenance costs.

Order High Pressure Mechanical Test Plugs

Mechanical High Pressure Test Pipe Plugs are a strong and reliable option for pipeline isolation during high-pressure testing and construction. Built to withstand harsh environments, it provides configurable seal and body material options to meet the specific needs of various industries.

For further information or to discuss custom solutions, please contact us by email at sales@petersenproducts.com or phone at 262-692-3100. Our team is ready to help you in finding the best pipe plug for your project.

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